• Chintamani Stainless Inc, 132, T.P. Streets, 6th Kumbharwada Lane, Mumbai- 400004, India
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  • Ceritified ( ISO 9005-2010 )

Super Duplex flanges



Super Duplex flanges


Chintamani Stainless Inc is ISO 9001:2008 certified manufacturer, supplier and exporter of Super Duplex Steel flanges in India and worldwide.The Super Duplex Flanges are made from super duplex steel, which has chromium, iron, and nickel in its chemical composition along with trace amounts of molybdenum. The Super Duplex Steel Flanges has both austenitic and ferritic microstructure and they have some excellent mechanical properties. The Super Duplex 2507 Flanges are known for their excellent resistance to chloride ion related stress corrosion cracking. The ASTM A182 UNS S32750 Slip On Flanges also have high thermal conductivity along with low coefficient of thermal expansion.

The chemical composition of the Din 1.4410 Pipe Flange enhances their resistance to pitting, crevice, and general corrosion. The Asme Sa182 F53 Threaded Flanges are widely used in various marine environments. The ASTM A182 UNS S32760 Blind Flanges are widely used in different piping systems to stop the flow inside. The ASTM A182 F51 Pipe Flange also has a wide range of applications in bleaching operations and selected food processing applications too. One can see the 2507 Super Duplex Welding Neck Flange is greatly used in shipbuilding companies for applications like propellers, shafts, pumps, valves, and so on. Basically, the Uns S32750 Socket Weld Flange is designed for those applications that need good corrosion resistance and enhanced strength.

The Alloy 2507 Blrf Flanges also show enhanced resistance to inorganic acids, especially in chloride containing media. Even though the Super Duplex Steel 2507 Orifice Flanges can be exposed to diluted hydrochloric acid containing environments, they should not be exposed to the concentrated HCl.
The balanced dual phase microstructure in the alloy of Werkstoff No 1.4410 Super Duplex Blind Flanges in conjunction with high tensile strength presents itself to be a cost effective and corrosion resistant solution, particularly in high chloride environments. Most Super Duplex UNS S32750 Flanges have similar advantages as its counterpart. For instance, super duplex alloys have a lower alloying cost, in addition to having an increased tensile and yield strength unlike similar ferritic and austenitic grades with equipment corrosion resistance in chlorine containing environments. In many cases, this gives the buyer a much required respite while purchasing smaller or thinner cross sectioned Super Duplex Stainless Steel Flanges without the need to compromise on both quality and performance.

The Din 1.4410 Lap Joint Flange has a very low carbon content and that is why there is a minimal risk of the occurrence of carbide precipitation at the grain boundaries during the process of heat treatment. The Saf 2507 Ring Type Joint Flange is a light-weighted product, whose shape, size, and dimensions can be customized as requested by the client.


Specification List Of 2205 Flanges
Specification : Super Duplex Flanges
Coating Flange Faces : Zinc Plated, Yellow Transparent, Anti-rust Paint, Cold and Hot Dip Galvanized, Oil Black Paint
Standards: JIS Flanges, ISO Flanges, GOST Flanges, UNI Flanges, AWWA Flanges, MSS SP44 Flanges, ASME B16.38 Flanges, EN-1092 Flanges, BS10 Flanges, DIN Flanges, PN Flanges, ASME B16.5 Flanges, ASME B16.47 (Series A, Series B)
Pressure Rating Table: Class 150 LBS, Class 300 LBS, Class 600 LBS, Class 900 LBS, Class 1500 LBS, Class 2500 LBS
Common Types of Flange : Flanges 150 LB WNRF
Class 300 RTJ
600# BLRF
Class 900 SORF
Size Chart : 1/2″ (15 NB) To 48″ (1200NB)
Production Process: Heat Treated, Machined, Forged
Supporting Flange Material: Gasket, Flange Bolts, Ring Joint
Application: Water Pipeline Industry
Natural Gas Industry
Fabrication Industry
Nuclear Power Plant
Chemical Industry
Oil And Gas Industry
Design For Size: ANSI, EN, ASA, ASME, BS, DIN, JIS, PN
Flange Machining Equipment: Bending machine, Pushing Machine, Sand-blasting machine, Press machine, electric bevelling machine etc
Connect Type: LJF, RF, FF, LMF, SMF, RTJ


Super Duplex Stainless Steel UNS S32750 Flange Pressure Rating


ASME Super Duplex Flanges Pressure Rating
Temperature °F Class 150 Class 300 Class 400 Class 600 Class 900 Class 1500 Class 2500
-20 to 100 275 720 960 1440 2160 3600 6000
200 230 600 800 1200 1800 3000 5000
300 205 540 720 1080 1620 2700 4500
400 190 495 660 995 1490 2485 4140
500 170 465 620 930 1395 2330 3880
600 140 435 580 875 1310 2185 3640
650 125 430 575 860 1290 2150 3580
700 110 425 565 850 1275 2125 3540
750 95 415 555 830 1245 2075 3460
800 80 405 540 805 1210 2015 3360
850 65 395 530 790 1190 1980 3300
900 50 390 520 780 1165 1945 3240
950 35 380 510 765 1145 1910 3180
1000 20 320 430 640 965 1605 2675
1050 20 310 410 615 925 1545 2570
1100 20 255 345 515 770 1285 2145
1150 20 200 265 400 595 995 1655
1200 20 155 205 310 465 770 1285
1250 20 115 150 225 340 565 945
1300 20 85 115 170 255 430 715
1350 20 60 80 125 185 310 515
1400 20 50 65 95 145 240 400
1450 15 35 45 70 105 170 285
1500 10 25 35 55 80 135 230

A182 grade F53 WNRF Flange Pressure rating


ASME/ANSI B 16.5 Welding Neck Flange, Socket Weld Flange, Blind (BLRF) Flange, Lap Joint Flange, Slip on Flange, Threaded Flange, Ring Type Joint Flange, High Hub Blind Flange
PRESSURE CLASS 150, 300, 400, 600, 900, 1500, 2500
ASME/ANSI B 16.36 Threaded Flange, Welding Neck Flange, Slip on Flange (SORF)
PRESSURE CLASS 300, 400, 600, 900, 1500, 2500
ASME/ANSI B 16.47 Weld Neck Flange, Blind Flange [Series A & B]
PRESSURE CLASS 75, 150, 300, 400, 600, 900
BS 4504 SEC 3.1 Blank Flange, Hubbed Threaded Flange, Welding Neck Flange, Lapped Pipe End Flange, Plate Flange, Loose Plate Flange, Loose Plate With Weld Neck Flange, Hubbed Slip on Flange
PRESSURE CLASS PN 2.5 TO PN 40
BS 1560 BOSS Blind (BLRF) Flange, Slip-On Flange, Welding Neck Flange, Socket Welding Flange, Lapped Flange, Screwed Boss Flange
PRESSURE CLASS 150, 300, 400, 600, 900, 1500, 2500
BS10 Plate Slip-On Flange, Blind Flange, Welding Neck Flange, Screwed Boss Flange, Slip-On Boss Flange
TABLE D, E, F, H
DIN FLANGE DIN 2527, 2566, 2573, 2576, 2641, 2642, 2655, 2656, 2627, 2628, 2629, 2631, 2632, 2633, 2634, 2635, 2636, 2637, 2638, 2673
PRESSURE CLASS PN 6 TO PN 100
BS 4504[PART 1] Hubbed Slip-On, Loose Plate With Weld On Plate Collar, Welding Neck Flange, Plate Flange, Blank Flange, Hubbed Threaded
PRESSURE CLASS PN 2.5 TO PN 400

SA 182 F53 S32750 Blind Flanges Weight Chart


Standard Class Diameter Bolt Circle Diameter Number of Bolts Bolt Size Diameter of Bolt Hole
AS4087 PN14 95 67 4 M12 14
AS 2129 Table C 95 67 4 13 14
Table D 95 67 4 13 14
Table E 95 67 4 13 14
Table F 95 67 4 13 14
Table H 114 83 4 16 17
Table J 114 83 4 16 17
ANSI B16.5 ANSI 150 89 60 4 13 16
ANSI 300 95 67 4 13 16
ANSI 600 95 67 4 13 16
ANSI 900 121 83 4 19 22
ANSI 1500 121 83 4 19 22
ISO 7005 (DIN) PN6 80 55 4 M10 11
PN10 95 65 4 M12 14
PN16 95 65 4 M12 14
PN20 90 60.5 4 M14 16
PN25 95 65 4 M12 14
PN40 95 65 4 M12 14
Facing Type Of Din 1.4410 Pipe Flange
European Series American Series
Type B (Raised Face) Raised Face (RF)
Type A (Flat Face) Flat Face (FF)
Type G (O-Ring Spigot) Ring Joints Face (RJ)
Type D (Groove) Groove (G)
Type C(Tongue) Tongue (T)
Type F (Recess) Male (M)
Type E (Spigot) Female (F)
Type H (O-Ring Groove) -
Super Duplex 2507 Pipe Flanges Pressure Rating
BS10 Welding Neck Flange, Plate SORF Flange, Screwed Boss Flange, Slip-On Boss Flange, Blind Flange
TABLE E, D,H, F
ASME/ANSI B 16.47 Blind Flange [ A & B], Welding Neck Flange
CLASS 400, 900, 150, 300, 75, 600
ASME/ANSI B 16.5 Threaded Flange, Slip on Flange, Blind Flange, High Hub Blind Flange, Socket Weld Flange, Welding Neck Flange, Lap Joint Flange, Ring Type Joint Flange
CLASS 400, 2500, 300, 150, 1500, 900, 600,
SEC 3.1 BS 4504 Loose Plate Flange, Blank Flange, WNRF Flange, Hubbed Slip on Flange, Hubbed Threaded Flange
CLASS PN 2.5 - PN 40
ASME/ANSI B 16.36 WNRF Flange, Threaded Flange, SORF Flange
CLASS 2500, 900, 300, 600, 1500, 400
BOSS BS 1560 Lapped Flange, WNRF Flange, SORF Flange, BLRF Flange, Socket Welding and Screwed Boss Flange,
CLASS 400, 900, 600, 2500, 1500, 150, 300
[PART 1] BS 4504 Plate Flange, Welding Neck Flange, Blank Flange, Hubbed Slip-On Hubbed Threaded,
CLASS PN 2.5 - PN 400
FLANGES DIN DIN 2632, 2631, 2527, 2637,2638, 2633, 2576, 2566, 2573, 2634, 2635, 2629, 2628, 2641,2642, 2636, 2656, 2673, 2627, 2655
CLASS PN 6 - PN 100
Din 1.4410 Lap Joint Flange Chemical Composition
Grade Mn C Si S P Mo Cr N Ni Fe
S32750 1.20 max 0.030 max 0.80 max 0.020 max 0.035 max 3.00 – 5.00 24.00 – 26.00 0.24 – 0.32 6.00 – 8.00 58.095 min

Uns S32750 Socket Weld Flange Mechanical Properties
Grades Density (lb/in 3) Melting Point (°F) Melting Point (°C) Density (g/cm 3)
S32750 0.281 2460 1350 7.8

General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2507 1.4410 2507 S32750 43 20 550 D 0.02 25.0 7.0 4.0 0.27
2205 stainless steel grades Industry Specifications UNS
Duplex 2507
2507 (EN 1.4410/UNS S32750)
A super duplex product with higher corrosion resistance and
mechanical strength than Forta DX 2205. Often used in
extremely corrosive environments.
• Desalination plants
• Industrial piping
• Scrubbers
• Oil and gas industry, typically tubular products, flanges,fittings and valves
• Deep-sea pipelines
• Cold rolled coil and sheet
• Hot rolled coil and sheet
• Quarto plate
• Bar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)
Duplex 32760
100 (EN 1.4501/UNS S32760)
A super duplex product with higher corrosion resistance and
mechanical strength than Forta DX 2205. Often used in
extremely corrosive environments.
• Desalination plants
• Industrial piping
• Scrubbers
• Oil and gas industry, typically tubular products, flanges, fittings and valves
• Deep-sea pipelines
• Cold rolled coil and sheet
• Hot rolled coil and sheet
• Quarto plate
• Bar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)

Performance


Elongation vs. corrosion resistance.

Image 1

Elongation vs. Corrosion resistance

Image 2

Strength vs. Corrosion resistance

Image 1

Elongation vs. Corrosion resistance

Image 2

Duplex stainless steels, known for their high chromium content, provide excellent corrosion resistance, particularly in uniform corrosion environments with rates below 0.1 mm/year. Forta DX 2205 shows superior resistance to chloride-contaminated sulfuric acid compared to traditional stainless steels like Supra 316L/4404, approaching the performance of Ultra 904L. In dilute hydrochloric acid, Forta SDX 2507 and similar high-alloyed duplex steels are suitable, though localized corrosion risks exist around crevices even within safe usage limits.


Corrosion resistance


Image 1
Image 2
Image 2
  • Uniform Corrosion: Due to high chromium content, these steels resist uniform corrosion well, typically less than 0.1 mm/year.
  • Sulfuric Acid: DX 2205 shows superior resistance in sulfuric acid contaminated by chloride ions compared to Supra 316L/4404.
  • Hydrochloric Acid: SDX 2507 and DX 2205 can be used in dilute hydrochloric acid, with potential risks of localized corrosion in crevices.
  • Nitric Acid: LDX 2101 and DX 2304, with their high chromium content and low molybdenum, are suitable for environments where resistance to strongly oxidizing nitric acid is needed.

PRE values for Forta Duplex grades and some austenitic grades


Steel designations

PRE

name EN ASTM
Type
UNS
2205 1.4462 2205 S32205 35
2507 1.4410 2507 S32750 43


Results from stress corrosion cracking immersion tests in chloride solutions


name ASTM G123 ASTM G36
25% NaCl, pH 1.5, 106°C (b.p.), 1,000 h 40% CaCl2, 100°C, 500 h 45% MgCl2, 155°C (b.p.), 24 h
U-bend samples 4-PB samples (90% of Rp0.2) U-bend samples
2205 No SCC No SCC SCC
2507 No SCC No SCC SCC


Mechanical properties according to EN 10088 and EN 10028


EN ASTM Product form Yield strength Tensile Elongation Elongation
name UNS Rp0.2[MPa] strength A[%] A80[%]
Rm[MPa]
2507 1.4410 S32750 Cold rolled coil (C) 550 750–1000 20 20
Hot rolled coil (H) 530 750–1000 20 20
Quarto plate (P) 530 730–930 20 20
Bar 530 730–930 25
1.4510 S32760 Cold rolled coil (C) 550 750–1000 20 20
Hot rolled coil (H) 530 750–1000 25 25
Quarto plate (P) 530 730–930 25 25


Mechanical properties according to ASTM A240


EN ASTM Product form Yield Yield Tensile Tensile Elongation
name UNS strength strength strength strength A50[%]
Rp0.2[MPa] Rp0.2 [ksi] Rm [MPa] Rm [ksi]
2507 1.4410 S32750 Plate, sheet and strip 550 80 795 116 15
100 1.4501 S32760 Plate, sheet and strip 550 80 750 108 25


Mechanical properties at elevated temperatures, minimum yield strength according to EN 10028-7


name Strength 100°C 150°C 200°C 250°C
2507 Tensile strength Rm [MPa] 680 660 640 630


Physical properties


Metric values according to EN 10088-1


name EN ASTM Type UNS Density [kg/dm3] Modulus of elasticity at 20°C [GPa] Coefficient of thermal expansion 20–100°C [10-6/K] Thermal conductivity at 20°C [W/(m x K)] Thermal capacity at 20°C [J/(kg x K)] Electrical resistivity at 20°C [Ω x mm2/m]
2507 1.4410 2507 S32750 7.8 200 13.0 15 500 0.8
100 1.4410 - S32760 7.8 200 13.0 15 500 0.8


Imperial values converted from Table 10


name Density [lbm/in3] Modulus of elasticity [psi] Coefficient of thermal expansion 68–212°F [μin / (in x °F)] Thermal conductivity [Btu/(hr x ft x °F)] Thermal capacity [Btu/(lbm x °F)] Electrical resistivity [μΩ x in]
2507 0.282 29 x 106 7.2 8.7 0.119 31.50


Fabrication

Duplex stainless steel is suitable for all forming processes used for stainless steel. The high yield strength compared to austenitic and ferritic stainless steel can however give differences in forming behavior. Depending on the chosen forming technique there could be consequences, such as increased springback. This point is particularly relevant to the forming of any high strength steel. Moreover, an excellent interplay between high yield strength, work hardening rate and elongation promote the duplex grades for light weight and cost-efficient applications with complex shapes. The impact of the high strength varies for different forming techniques. Common for all is that the estimated forming forces will be higher than for the corresponding austenitic and ferritic stainless steel grades. This effect will usually be lower than expected from just the increase in strength since the choice of duplex stainless steel is often associated with gauge reduction. It is important to consider that duplex stainless steel may also be more demanding on the tools and on the lubricant. This should also be noted when looking to down gauge.

Image 1
Image 2
Image 2

Welding consumables


name EN ASTM Type UNS Consumable ISO designation
2507 1.4410 2507 S32750 25 9 4 NL


General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2507 1.4410 2507 S32750 43 20 550 D 0.02 25.0 7.0 4.0 0.27