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Super Duplex Pipes



Super Duplex Pipes & Tubes


Chintamani Stainless Inc is ISO 9001:2008 certified manufacturer, supplier and exporter of Super Duplex Steel Pipes & Tubes in India and worldwide.This saf 2507 super duplex stainless steel tube has been engineered for applications requiring high tensile strength and corrosion resistance. The 2507 super duplex pipe, for example, is used in a variety of industries, including chemical refining and petrochemical applications, as well as seawater equipment.
Super Duplex 2507 Pipe is a stainless steel pipe with the main alloyants chromium, nickel, and molybdenum. As a result of its chemical composition in terms of its maximum alloyant content, this grade is also known as 25cr Super Duplex Pipe. This grade of duplex 2507 Stainless Steel Pipe is well-known for its outstanding tolerance to chloride ion stress-related corrosion cracking, which has been due to the alloy's duplex microstructure.
Duplex 2507 pipe is used in a variety of industries, including mechanical and structural components, injection and ballast water systems, corrosion-resistant parts, offshore platforms, heat exchangers, fire-fighting systems,oil and gas industry equipment, process and service water systems, desalination plants, high pressure RO-plant and seawater piping, high strength, suitable for chemical process industries.
Sa 789 Uns S32750 Pipe is a super duplex stainless steel pipe with 25% chromium, 4% molybdenum, and 7% nickel that is engineered for challenging applications requiring outstanding strength and corrosion resistance, such as chemical process, petrochemical, and seawater machinery.
A790 S32760 with reduced production costs when compared with equivalent austenitic and ferritic grades and with greater yield and tensile strength, SuperDuplex is a cost-effective option for the market, with lower processing costs as opposed to comparable austenitic and ferritic grades and higher yield and tensile power. It is possible that if SuperDuplex is used, content thicknesses for a project may be minimised, lowering costs without sacrificing efficiency. ASTM A790 UNS S32750 is a super duplex steel variant.


Specification


ASTM Specification ASTM A 789/ ASME SA 789
Standard JIS, TOCT, GB, AMS, EN, ASTM, AISI, SAE, ASME, DS, NF, DTD, DIN
ASTM A790 Super Duplex 2507 Welded Pipe Size 5.0 - 1219.2 mm
Super Duplex 2507 Seamless Pipe Size 4 to 219mm W. T.: 0.5 to 20mm
25cr Super Duplex EFW Pipe size 5.0 - 1219.2 mm
UNS S32750 Pipe Outer Diameter 6.00 mm OD up to 250 mm OD, Sizes up to 12” NB
WERKSTOFF NR. 1.4410 Pipe Schedule SCH5, SCH140, SCH80, XS, SCH10, SCH10S, SCH80, XXS, SCH120, SCH60, SCH30, STD, SCH20, SCH40S, SCH160, SCH40
Swg & Bwg 10 Swg., 12 Swg., 14 Swg., 16 Swg., 18 Swg., 20 Swg.
Finish BA (Bright & Annealed), Polished, AP (Annealed & Pickled), NO.1, MF, 2B, NO.4, HL, BA, Mirror finish, 8K etc
Saf 2507 Pipe Length Single Random, Standard & Cut length , Double Random Pipe
Super Duplex 2507 Seamless Tube Size 3.35 mm OD To 101.6 mm OD, 15 NB to 150 NB IN
Alloy 2507 Welded Tube Size 6.35 mm OD To 152 mm OD
wall thickness of Super Duplex 2507 tubing (special/custom wall thicknesses available) 0.020" –0.220"
Form Super Duplex 2507 Pipe are available in form of Square, Round, Rectangular, Hollow, Coiled, Hydraulic, Straight Pipes, Pan Cake Coils, “U” Shape etc.
End of Super Duplex 2507 Pipe Beveled End, Plain End, Screwed ends, Treaded Pipe
Type of S32760 Pipe ERW/ Seamless / Welded / EFW / CDW / Fabricated /CEW/ DOM Super Duplex 2507 Pipe
Application of Super Duplex 2507 Pipe Gas Tube, Oil Tube, Boiler and Heatexchanger, Fluid Tube
Marking on UNS S32750 Pipe All ASTM A790 Super Duplex 2507 Pipes are marked as follows: Grade, Standard, Thickness, OD, Heat No. (Or according to the customer’s request.), Length
Specialize in
  • Large Diameter Super Duplex 2507 Pipe
  • Super Duplex 2507 Heat Exchanger & Condenser Tubes
  • Super Duplex 2507 Capillary Tube & Other Odd Size 
Value Added Service Polish (Electro & Commercial) Annealed & Pickled Bending, Draw & Expansion as per required Size & Length, Machining Etc.
manufacturing Technique of Super Duplex 2507 Pipe hot drawn, Cold drawn, solid solution, bright annealed, hot extruding
Test Certificate of 25cr Super Duplex Pipe
  • Laboratory Test Certificate from Govt. Approved Lab.
  • Manufacturer Test Certificate  
  • Under Third Party Inspection
Our stockyard of Super Duplex 2507 Pipe Abu Dhabi, Pimpri-Chinchwad, Port-of-Spain, New Delhi, Gimhae-si, Calgary, Gujarat, Istanbul, Dammam, Hyderabad, Tehran, Ludhiana, India, Ankara, Bangalore, Chennai, Ranchi, Coimbatore, Mumbai, Baroda, Noida, Thiruvananthapuram, Ahvaz, Surat, Ahmedabad, Bengaluru, Gurgaon, Kuwait, Riyadh, Mexico Montreal, Perth, Muscat, Melbourne, Tau, Bogota, Sydney, Jamshedpur, Courbevoie, Karachi, Nagpur,Indore, Lagos, Kolkata, Santiago, Ernakulam, Manama, Vadodara, Caracas, Khobar, Rajkot, London, Janeiro, Howrah, Kanpur,
Material Test Certificates (MTC)
  • Third Party Inspection Report, Fumigation Certificates
  • 100% Radiography Test Report, Heat Treatment Charts, Raw Materials Certificate
  • Super Duplex 2507 Pipe HS Code Commercial Invoice, Form A for Generalized System of Preferences (GSP)
  • Material Test Certificates (MTC) as per EN 10204/3.1B, EN 10204 3.1 and EN 10204 3.2
Super Duplex 2507 Pipe Dimension ANSI/ ASME B36.10, B36.19, B2.1 We can also thread, cut and groove UNS S32750 Pipe to meet your specifications.

Equivalent of ASTM A815 DSS Pipe Elbow

Alloy UNS Designation Werkstoff NR. Specifications AFNOR Grade 1.4410
Super Duplex 2507 S32750 1.4410 A/SA789, A/SA790 Z3 CN 25.06 Az F53 X2 Cr Ni MoN 25.7.4

CHEMICAL COMPOSITION


S32750 / S32760 C N P Si Mn Mo Ni Cr S Other
0.030 0.24/0.32 0.035 0.80 1.20 3.0/5.0 6.00/8.00 24.0/26.0 0.020 Cu:0.50

MECHANICAL PROPERTIES


S32750 / S32760 Density Melting Point Yield Strength (0.2%Offset) Tensile Strength Elongation
7.8 g/cm3 1350 °C (2460 °F) Psi – 80000 , MPa – 550 Psi – 116000 , MPa – 800 15 %

Size Range Of ASTM A790 Duplex 2205 Pipe

UNS S32205 Seamless Pipes are supplied according to ANSI/ ASME B36.19.
OD = Duplex 2205 Pipe outside diameter
WT = Duplex 2205 Pipe wall thickness

Super Duplex Stainless Steel Pipe Size Chart In Inches


1/8″ IPS(.405″ O.D.) 3 1/2″ IPS( 4.000″ O.D.)
SCH 40, 80 SCH 10, 40, 80, 160, XXH
1/4″ IPS(.540″ O.D.) 4″ IPS(4.500″ O.D.)
SCH 10, 40, 80 SCH 10, 40, 80, 160, XXH
3/8″ IPS(.675″ O.D.) 5″ IPS( 5.563″ O.D.)
SCH 10, 40, 80 SCH 10, 40, 80, 160, XXH
1/2″ IPS(.840″ O.D.) 6″ IPS(6.625″ O.D.)
SCH 5, 10, 40, 80, 160, XXH SCH 5, 10, 40, 80, 120, 160, XXH
3/4″ IPS(1.050″ O.D.) 8 ” IPS(8.625″ O.D.)
SCH 10, 40, 80, 160, XXH SCH 5, 10, 40, 80, 120, 160, XXH
1″ IPS:(1.315′ O.D.) 10″ IPS(10.750″ O.D.)
SCH 5, 10, 40, 80, 160, XXH SCH 10, 20, 40, 80 (.500), TRUE 80(.500)
1-1/4″ IPS(1.660″ O.D.) 12″ IPS(12.750″ O.D.)
SCH 10, 40, 80, 160, XXH SCH 10, 20, 40(.375), TRUE40(.406), SCH80(.500)
1-1/2″ IPS(1.900″ O.D.) 14″ IPS(14.000″ O.D.)
SCH 10, 40, 80, 160, XXH SCH10 (.188), SCH40 (.375)
2″ IPS(2.375″ O.D.) 16″ IPS(16.000″ O.D.)
SCH 10, 40, 80, 160, XXH SCH10(.188), SCH40(.375)
2 1/2″ IPS(2.875″ O.D.) 18″ IPS (18.000″ O.D.)
SCH 10, 40, 80, 160, XXH SCH-40 (.375)
3″ IPS( 3.500″ O.D.)
SCH 5, 10, 40, 80, 160, XXH

General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2507 1.4410 2507 S32750 43 20 550 D 0.02 25.0 7.0 4.0 0.27
2205 stainless steel grades Industry Specifications UNS
Duplex 2507
2507 (EN 1.4410/UNS S32750)
A super duplex product with higher corrosion resistance and
mechanical strength than Forta DX 2205. Often used in
extremely corrosive environments.
• Desalination plants
• Industrial piping
• Scrubbers
• Oil and gas industry, typically tubular products, flanges,fittings and valves
• Deep-sea pipelines
• Cold rolled coil and sheet
• Hot rolled coil and sheet
• Quarto plate
• Bar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)
Duplex 32760
100 (EN 1.4501/UNS S32760)
A super duplex product with higher corrosion resistance and
mechanical strength than Forta DX 2205. Often used in
extremely corrosive environments.
• Desalination plants
• Industrial piping
• Scrubbers
• Oil and gas industry, typically tubular products, flanges, fittings and valves
• Deep-sea pipelines
• Cold rolled coil and sheet
• Hot rolled coil and sheet
• Quarto plate
• Bar
• Wire rod
• Semi-finished
(bloom, billet, ingot & slab)

Performance


Elongation vs. corrosion resistance.

Image 1

Elongation vs. Corrosion resistance

Image 2

Strength vs. Corrosion resistance

Image 1

Elongation vs. Corrosion resistance

Image 2

Duplex stainless steels, known for their high chromium content, provide excellent corrosion resistance, particularly in uniform corrosion environments with rates below 0.1 mm/year. Forta DX 2205 shows superior resistance to chloride-contaminated sulfuric acid compared to traditional stainless steels like Supra 316L/4404, approaching the performance of Ultra 904L. In dilute hydrochloric acid, Forta SDX 2507 and similar high-alloyed duplex steels are suitable, though localized corrosion risks exist around crevices even within safe usage limits.


Corrosion resistance


Image 1
Image 2
Image 2
  • Uniform Corrosion: Due to high chromium content, these steels resist uniform corrosion well, typically less than 0.1 mm/year.
  • Sulfuric Acid: DX 2205 shows superior resistance in sulfuric acid contaminated by chloride ions compared to Supra 316L/4404.
  • Hydrochloric Acid: SDX 2507 and DX 2205 can be used in dilute hydrochloric acid, with potential risks of localized corrosion in crevices.
  • Nitric Acid: LDX 2101 and DX 2304, with their high chromium content and low molybdenum, are suitable for environments where resistance to strongly oxidizing nitric acid is needed.

PRE values for Forta Duplex grades and some austenitic grades


Steel designations

PRE

name EN ASTM
Type
UNS
2205 1.4462 2205 S32205 35
2507 1.4410 2507 S32750 43


Results from stress corrosion cracking immersion tests in chloride solutions


name ASTM G123 ASTM G36
25% NaCl, pH 1.5, 106°C (b.p.), 1,000 h 40% CaCl2, 100°C, 500 h 45% MgCl2, 155°C (b.p.), 24 h
U-bend samples 4-PB samples (90% of Rp0.2) U-bend samples
2205 No SCC No SCC SCC
2507 No SCC No SCC SCC


Mechanical properties according to EN 10088 and EN 10028


EN ASTM Product form Yield strength Tensile Elongation Elongation
name UNS Rp0.2[MPa] strength A[%] A80[%]
Rm[MPa]
2507 1.4410 S32750 Cold rolled coil (C) 550 750–1000 20 20
Hot rolled coil (H) 530 750–1000 20 20
Quarto plate (P) 530 730–930 20 20
Bar 530 730–930 25
1.4510 S32760 Cold rolled coil (C) 550 750–1000 20 20
Hot rolled coil (H) 530 750–1000 25 25
Quarto plate (P) 530 730–930 25 25


Mechanical properties according to ASTM A240


EN ASTM Product form Yield Yield Tensile Tensile Elongation
name UNS strength strength strength strength A50[%]
Rp0.2[MPa] Rp0.2 [ksi] Rm [MPa] Rm [ksi]
2507 1.4410 S32750 Plate, sheet and strip 550 80 795 116 15
100 1.4501 S32760 Plate, sheet and strip 550 80 750 108 25


Mechanical properties at elevated temperatures, minimum yield strength according to EN 10028-7


name Strength 100°C 150°C 200°C 250°C
2507 Tensile strength Rm [MPa] 680 660 640 630


Physical properties


Metric values according to EN 10088-1


name EN ASTM Type UNS Density [kg/dm3] Modulus of elasticity at 20°C [GPa] Coefficient of thermal expansion 20–100°C [10-6/K] Thermal conductivity at 20°C [W/(m x K)] Thermal capacity at 20°C [J/(kg x K)] Electrical resistivity at 20°C [Ω x mm2/m]
2507 1.4410 2507 S32750 7.8 200 13.0 15 500 0.8
100 1.4410 - S32760 7.8 200 13.0 15 500 0.8


Imperial values converted from Table 10


name Density [lbm/in3] Modulus of elasticity [psi] Coefficient of thermal expansion 68–212°F [μin / (in x °F)] Thermal conductivity [Btu/(hr x ft x °F)] Thermal capacity [Btu/(lbm x °F)] Electrical resistivity [μΩ x in]
2507 0.282 29 x 106 7.2 8.7 0.119 31.50


Fabrication

Duplex stainless steel is suitable for all forming processes used for stainless steel. The high yield strength compared to austenitic and ferritic stainless steel can however give differences in forming behavior. Depending on the chosen forming technique there could be consequences, such as increased springback. This point is particularly relevant to the forming of any high strength steel. Moreover, an excellent interplay between high yield strength, work hardening rate and elongation promote the duplex grades for light weight and cost-efficient applications with complex shapes. The impact of the high strength varies for different forming techniques. Common for all is that the estimated forming forces will be higher than for the corresponding austenitic and ferritic stainless steel grades. This effect will usually be lower than expected from just the increase in strength since the choice of duplex stainless steel is often associated with gauge reduction. It is important to consider that duplex stainless steel may also be more demanding on the tools and on the lubricant. This should also be noted when looking to down gauge.

Image 1
Image 2
Image 2

Welding consumables


name EN ASTM Type UNS Consumable ISO designation
2507 1.4410 2507 S32750 25 9 4 NL


General characteristics


Steel designations

Performance

Typical chemical composition, % by mass

name

EN

ASTM
Type

UNS

PRE

A1)
%

Rp0.2
MPa

Grade
family

C

Cr

Ni

Mo

N

2507 1.4410 2507 S32750 43 20 550 D 0.02 25.0 7.0 4.0 0.27